Industrial filters, oalescer filter/water separators, fuel monitors, clay treaters
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Clean air for all industries!
ENEKA UAB is supplying equipment for reducing of ambient air pollution in various industries. Our work focuses on solutions for individual problems of each client, we supply our customers with the equipment of high efficiency and reliability, low power consumption and complies fully with all the requirements of the process.
Our company takes care of all steps – engineering and design, contamination monitoring, equipment installation and commissioning, service and maintenance. Wherever there is a need for reducing air pollution, our experts are always ready to give a good advice on products for the clean air.
FM series filters
Compact FM series filters (FMC cartridge filters and FMK cassette filters) are manufactured and assembled from standard galvanized steel modules, and therefore their acquisition cost is low. Filter cartridges or cassettes are conveniently accessible and easily replaced through the service door. FM filters have a wide range of additional equipment: integrated fans, telescopic support legs, service platforms, screens and rotary valves.
FMC200 cartridge filters are supplied for air flows of 1.000 to 20.000 m³/h. Efficient cleaning of filter cartridges is ensured by compressed air using patented UniClean® system which provides optimum cleaning and long service life. Filters are suitable for small to medium dust load (up to 5 g/m³). The FMC200 filter is extremely compact.
FMK25 cassette filters can treat air flows from 1.000 to 10.500 m³/h. Cleaning with compressed air allows the filter to be in operation for a long period without servicing. The filter cassettes have combined the efficiency of filter cartridges and durability of the bag filters. FMK filters can be applied for small to medium dust load (up to 20 g/m³). More than 10 different types of filter materials provide the ability to find the right solution in all cases, including wet or sticky dust.
NF 3000 filters
The NF3000 is a compact filter suitable for virtually unlimited streams of highly polluted air (wood, grain dust etc.). Filters are very efficient and save up to 40% of space compared to similar filters from other manufacturers. Filter bags are cleaned by means of reverse flow fans.
– The modular construction. NF3000 filter is assembled from standard 1200×1200 mm module. The filter can be extended by adding the additional modules modules. NF3000 filters can handle the air flows from 1.500 to 300.000 m³/h. Filter sleeve cleaned regenerative fan support.
– Less space, less weight. Due to improved design and technology, the filter takes up less space and are are of smaller weight. Moreover, the filter is using less energy and ensures efficient filtration.
– Quick and easy installation. The filter assembly is very simple and low cost of labor performed within a minimum time. If higher air volumes have to be treated, the filter can be extended by connecting additional modules.
– Energy saving. A shape of filter housing provides high performance at low air speeds. The features of patented SUPERBAG filtration bags also contribute to the fact that energy costs are minimal.
Intake Pit Filters
Intake pit filters are bag filters designed for aspiration at intake dump pits of bulk material unloading from transport (truck, rail wagon). Filters are made of 2 mm galvanized steel sheet. The modular design allows to select the appropriate filter size and the filter area, depending on the application. Filter bags are cleaned by compressed air.
Silosafe Silo Filters
Silosafe is a special cartridge filter designed for silo venting applications, with natural or fan assisted ventilation. The filter can be mounted on the top of silo. The filter cartridges are cleaned by compressed air. After cleaning of cartridges dust falls back into the silo, and the purified air is released into the environment. The filter can be supplied with a built-in exhaust fan. A robust filter housing is made of 4 mm thick galvanized steel.
Clay treaters are usually placed upstream of a filter separator system to remove surface active agents (surfactants), color and additives from jet fuel. These unwanted contaminants may be present in fuel at the processing and refining levels or picked up from various transportation methods (trucks, ships and pipelines that carry several types of petroleum products in addition to jet fuel). The contaminant compounds will accumulate and disarm the coalescer cartridge and reduce the water coalescing efficiency of the filter separator. Clay treaters provide a complete adsorptive system that removes the surfactant compounds, color and additives and delivers treated fuel while also prolonging cartridge life of the downstream filter separator.
The clay treaters may be used to remove soluble contaminants such as acids, waxes, gums, resins, asphaltanes, sludges, carbon residues and colloidal particles from lubricating, hydraulic, seal, quench, and insulating oils (in circuit breaker, transformers).
Clay treater elements can be supplied as bags or canisters. Canister elements are suitable for higher operating temperatures.
COALESCER FILTER/WATER SEPARATORS
Two-stage coalescer filter/water separators are the primary defence against fuel contamination by water and dirt. Our coalescer separators provide a complete system that meets industry standards and individual levels of effluent purity required by commercial airlines, major oil companies and governments.
The coalescer separator housings contain both first-stage coalescer and second-stage separator elements with no internal moving parts. Coalescer elements provide efficient and economical filtration and coalescence of fluids in a wide range of applications in industry and aviation. Our elements provide greater coalescing efficiency and contaminant holding capacity than most conventional coalescers or other separation techniques. As a result, our coalescers improve product quality, reduce maintenance costs and help prevent unscheduled shutdowns. Retention ratings available from 1 to 40 microns.
The separator elements provide efficient separation of water in a wide range of fluid process streams. Separators are designed for passing fuel and oil and rejecting the large water droplets produced by coalescers. Both Teflon and synthetic separator elements can be cleaned and reused.
The product is pumped under pressure to flow through the housing inlet chamber and inside/out through the multi-media coalescer element. This specially developed multi-media element configuration traps and holds minute solid particles, while forcing small water droplets to commingle and grow into heavier, larger drops that fall by gravity to the housing sump area. The fuel continues to flow outside/in through the second-stage separator elements. These separator elements strip any remaining water droplets from the fuel allowing only clean, dry fuel to pass.
Vertical and horizontal housing designs are available with a wide selection of coalescer and separator elements to meet specific applications. Housings are designed for easy servicing and low maintenance with many standard and optional accessories and connections available to facilitate piping and installation requirements.
Our aviation coalescer separators have been tested and qualified to meet the performance requirements of API/EI Bulletin 1581, Fifth Edition.
FANS AND ADDITIONAL EQUIPMENT
The wide range of our supplied fans enables you to solve and perform any air suction and dust cessation tasks, including pneumotransporters for bulk materials. COMBIFAB fans include air flow up to 90.000 m3/h and up to 10.000 Pa pressure range. These fans use significantly less electricity, and are characterized by high efficiency (up to 85).
Direct-driven models are suitable for small and medium-sized air streams, and models with belt drive-high-performance air streams. The fans are supplied with three types of impeller: R-winged Clean air, S-impeller for contaminated air, and T-wings for Pneumotranfts.
The manufacturing and customisation experience by aligning with the uncompromising selection of materials we ensure that the customer will receive a very reliable fan. This confirms millions of operating hours in extremely harsh conditions.
Rotary valves of NRS are used for the transfer of bulk materials between two separate (pressurised and pressure-pressing) systems. They use in aspiration and pneumotransoport systems, when a bulk transfer of materials from a filter or cyclone to a hopper containing atmospheric pressure is required.
Air withdrawal Sleeves
For air withdrawal directly from the place of work. The sleeves are easily adjustable, compact, their position is changed very simply.
The sleeves are supplied with various accessories: mounts for wall mounting, ceiling hoods and wallpapers. The sleeves are connected to the vacuum and filtration system to remove the pollutants from the air to allow clean air to be discharged into the atmosphere.
In certain applications like aviation refuelling, where the presence of water is causing danger due to freezing at high altitude, water absorbing cartridges are used as a final treatment to assure that all water – including the chemically emulsified part – is removed from the fuel before it can cause danger. Since the water absorption capability is used as safety device the water absorbing cartridges are referred to as ‘Monitors’. Since fuels can hold large amounts of water the treatment in the fuel with monitors is restricted to the final stage only. In the rest of the chain the fuel is normally treated with filter/water separators.
Fuel monitors are filter vessels equipped with absorptive elements perform two jobs with one element. It absorbs water an d removes solids reliably and efficiently. As the product stream flows from the outside of the element to the inside, the special water absorbent medium retains water, and the pleats expand. As the maximum water holding capacity is reached, there is a reduction in flow. The element slows, then stops the flow of product as it reaches maximum capacity. This indicates that the element is ready to be changed, assuring you of clean, dry product.
Large passage liquid – solids cyclones offer a cost effective solution for the removal of large amounts of course solids from high volume liquid streams found in the process industry. Due to the large passages inside the cyclone (the solids drain connection is the smallest of the cyclone process connections) plugging is virtually impossible.
Unlike basket strainers and filters, cyclones are unaffected by sudden releases of large amounts of solids. The differential pressure depends on the actual flow rate going through the cyclone. Therefore the differential pressure will remain unchanged if the cyclone is confronted with a ‘slug’ of solids. The solids will be removed and the cyclone will continue to operate without maintenance requirements.
Due to the reduction of the inlet size the liquid is accelerated before entering the vessel. The accelerated liquid is forced to follow the vessel wall and consequently the liquid will start to rotate at high speed in the vessel. Due to the high angle-speed created by the shape of the vessel the heavier solids particles are forced to the vessel wall. There the solids will start a spiral shaped travelling path towards the solids drain of the cyclone. To assist the removal of the solids and to prevent solids to re-enter the liquid flow the lower part of the cylindrical vessel is provided with a cone. The cone will guide the solids towards the solids drain and due to the reducing diameter the angle-speed remains high although the actual speed reduces. To overcome short interruptions of the drain flow the bottom part of the cyclone vessel allows for storage of limited amounts of solids.
Usually the hydrocyclones are combined in one unit with filter settlers. Typical application of hydrocyclones system is removal of coke in ethylene process unit.
INDUSTRIAL LIQUID FILTERS
Since few decades ENEKA has been involved in supply of advanced filtration and separation systems for oil refineries, petrochemical industry, aviation, power generation, marine and other industries. Our scope of supply is including industrial filters, two-stage coalescer separators, fuel monitors, oil/water separators, bilge water separators and other systems designed to separate and treat fluids containing a mixture of water, hydrocarbons and solids.
Filter is a device for the removal of solids from liquids or gases by flowing through a filter media that will retain the solids and allow only clean product to pass through. Hydrocarbon process and fuel filtration are usually employed to remove process contaminants, pipe-scale, transport contaminants and improve the appearance and the acceptance of the product. A single pass of product through the system removes solids such as rust, dirt, scale, granules and other particles commonly found in liquid process streams. Replaceable element-type filters have wide usage and can be used in most any application. The two most important factors to consider when determining what kind of replaceable element type filters to use are (1) the concentration of the solids to be retained by the filter and (2) the required degree of filtration.
Our range of filters contains API/EI approved filters for use in aviation/jet fuel applications. For certain applications filters are employed as pre-filter up stream of coalescers or filter/water separators to improve the lifetime (and reduce the operating cost) of the coalescing cartridges.
Our high efficiency filter elements are constructed to meet the demanding requirements of the industrial filter market. For the filtration of fuels and hydrocarbon process-streams we can offer a wide range of filter elements. Our elements are all dimensionally interchangeable and both surface filters and depth filters are available. The filters offer nominal filtration and the filtration degree ranges from 0,5 micron.
Types of our filter elements:
• Pleated media filter elements,
• Pleated media CORELESS elements,
• Depth type filter elements,
• Wire mesh elements etc.